How to Make Chainsaw Man Cosplay – Free PDF Template – Denji Cosplay Prop Part 1

How to Make Chainsaw Man Cosplay helmet with Free PDF Templates! In this Part 1 video I will go over all of the steps I took to create this Chainsaw Man / Denji Cosplay and by downloading the free PDF templates from my site you can build it right along with me. This Chainsaw Man helmet prop is made almost entirely out of EVA HD Foam and because of that it weighs in at an amazing 1 pound 10 ounces! In this Part 1 video I go through all of the fabrication steps needed to create the cosplay helmet. In Part 2 I will cover the acrylic painting and weathering processes including epoxy gore. This Chainsaw Man cosplay is based off of the manga and the Anime PV trailer. I took some liberties myself with the back of the head because it is never fully shown in the trailer and varies panel to panel in the manga. Because of that some details might not be 100% but it’s definitely good enough for cosplay and worse case you can make up your own details.

For those that don’t know Chainsaw Man is an amazing over the top gory manga that is currently be made into an anime. I know Denji will be a fan favorite and Chainsaw Man Cosplays will be everywhere…so get a start on yours now!

Chainsaw Man Templates –

To print the templates open the PDF in Adobe Acrobat or Adobe Reader (free version) then click “poster” in the printer settings that will scale the PDF properly over multiple sheets regardless of your paper size


If you are purchasing my HD-Foam from Blick Art Materials please go through my website or these links first because I do receive a small vendor affiliate. Those affiliate clicks allow me to continue to create more instructional videos and fabrication tutorials for our awesome Cosplay Community.

HD-Foam 2,6,10mm –

HD-Foam Dowels –

Foam Clay –

You can now support my channel by becoming a Patron of SKS Props! These fabrication videos take a lot of work and as a self employed artist every little bit helps. Your donations directly support my tutorials which are designed to take an in depth look at my crafting processes and easily teach these techniques to beginners and pros alike.

Thank you to all of my Patreon subscribers!


Products used in this video


HD-Foam 2,4,6,10mm –​​

HD-Foam Dowels –​​

Foam Clay –​​

Suede Micro Fiber String –

Dap Weldwood Contact Cement –

Silicone Tip Tools –​​

1″ Chip Brush –​​

Cutting Mat –​​

Heat Gun –​​

Respirator –​​

Safety Glasses –​​

Black Skintx Gloves –​

Utility Knife –​​

Kershaw Knife Sharpener –​​

Dremel –​​

Belt Sander –​​

Bob Smith Super Glue 2oz –​​

Bob Smith Glue Accelerator 2oz –​​

Extra Tips for Glue Bottles –​​

Iwata Airbrush –​​

Liquitex Heavy Body Acrylics –​​

Mars Black –​​

Golden Iridescent Bronze –

Iridescent Rich Silver –​​

Raw Sienna –​​

Cadmium Free Red Medium –​​

1″ Mop Brush –​​

Filbert Brush –​​

Liner Brush –​​

Plasti Dip –

Krylon Red Primer –


You can follow my work at:

Website –

Facebook –

Twitter –

Instagram @SKSProps

Etsy –

Email – [email protected]

I am a participant in the Amazon Services LLC Associates Program and the Blick Art Materials affiliate program, an affiliate advertising program is designed to provide a means for me to earn fees by linking to and other affiliated sites.

#chainsawman #chainsawmancosplay #denjicosplay

This content was originally published here.

Author: cosplaylovers